Overview: The HCFCs type grate cooler is a new type of energy-saving clinker cooling thermal equipment, which adopts advanced control flow technology internationally and relies on advanced thermal processes for continuous optimization and improvement. Compared with traditional grate coolers, it can increase production by 20% and reduce heat consumption by more than 10%....
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◎ Production: 600~10000 t/d ◎ Thermal efficiency ≥ 72% ◎ Feed temperature: 1370 ℃ ◎ Discharge temperature: 65 ℃+ambient temperature ◎ The particle size of the cooked material is ≤ 25mm Equipment operation rate ≥ 98% ◎ Grille board usage>2 years The feeding end adopts a unique KIDS system and pulsating air supply system br> Optimized grate bed partition air supply, precise control of air consumption in each cooling area, ultimately achieving efficient cooling and high heat recovery efficiency, with significant energy-saving effects br> Efficient new type of grate structure, made of high-strength, high-temperature resistant, anti-oxidation and wear-resistant alloy cast steel and specially processed, with good resistance and high airflow penetration. Different grate plates are used in different cooling areas br> ◎ Swing compensator: Adopting unique high-tech coating technology to extend its service life. The active air beam is connected to the air duct through a swing compensator, which can compensate for the movement of the grate bed in three-dimensional space br> Unique external support wheels and guiding devices, the grate bed is supported by independent load-bearing support wheels with high surface hardness and good wear resistance, which can effectively prevent the grate bed from sinking. The entire grate bed support wheel is placed on the outside of the shell. Make the air chamber without lubrication points, making maintenance and repair extremely convenient ◎ Grate: The discharge outlet in front of the crusher adopts a special cross-sectional shape and special material grate. It has good wear resistance and long service life. The installation and positioning of the grate adopts a unique design of "single piece replaceable", which is reliable in performance and easy to replace br> ◎ Clinker zipper machine: The head wheel adopts a brand new split sprocket, and the teeth are made of special tooth shape and material, which runs smoothly, wears less, greatly extends the service life, and is easy to replace: the supporting wheel bearing seat is all placed on the outside of the zipper machine, making maintenance and repair convenient. In addition, a new type of chain link structure and material have been adopted. The chain links are precision cast, with strong interchangeability and safe and reliable operation br> ◎ Clinker crusher: The crusher adopts a 360 ° rotating hammer head to reduce kiln shutdown accidents caused by large material blockage; Addressing long-term wear issues through the adjustment of new structural lining plates br> ◎ Under grate material leakage air lock system: adopting high-precision sealing with good sealing performance, it solves the problem of air leakage caused by single material sealing; The new structure of the material sealing valve has a simple structure, safe and reliable operation, and a long service life br> Modular design reduces installation costs and accelerates installation progress. Compact structure and minimal space occupation br> ◎ Comprehensive monitoring and control technologies, such as ternary control system, grate plate and grate temperature alarm system, ensure more efficient, reliable and stable operation of the grate cooler.
Specification and model | Production (t/d) | Effective area of grate bed (m²) | Unit area yield (t/. d) m² | Drive mode | Number of segments |
---|---|---|---|---|---|
HCFC-1000 | 1000~1100 | 27.7 | 39.7 | Mechanical | 2 |
HCFC-1200 | 1200~1300 | 30.5 | 42 6 | Mechanical | 2 |
HCFC-1500 | 1500~1600 | 36.1 | 44.3 | Mechanical | 2 |
HCFC-2000 | 2000-2100 | 46.6 | 45 | Mechanical | 2 |
HCFC-2500 | 2500-2600 | 64.8 | 40.1 | Hydraulic and mechanical | 2 |
HCFC-3000 | 3000-3200 | 75.a | 42.2 | Hydraulic and mechanical | 2 |
HCFC-3500 | 3500-3700 | 87.8 | 42.1 | Hydraulic and mechanical | 2 |
HCFC-4500 | 4000-4500 | 107 5 | 41 9 | Hydraulic | 2 |
HCFC-5500 | 5000-5500 | 131.8 | 41.7 | Hydraulic | 3 |
HCFC-6500 | 6000-6500 | 154.6 | 42 | Hydraulic | 3 |